Lithium Battery Distributed Power System Solutions for Auxiliary Transportation


Abstract

Lithium Battery Distributed Power System Solutions for Auxiliary Transportation

The auxiliary transportation system in coal mines uses traditional diesel-powered transportation equipment, which faces three major challenges: high dust, high gradients, and long distances. It generally has problems such as exhaust pollution, high noise, high maintenance costs, and high requirements for air supply in the mine.

Monorail Crane

Under the impetus of the national green energy policy, IECCO has proposed the concept of distributed drive in the industry. Its independently developed explosion proof permanent magnet synchronous inverter integrated all in one machine can flexible configure the number of drives, has excellent multi-machine synchronization performance, and strong traction force. It is widely applied in auxiliary transportation equipment for coal mines such as monorail hoists, rail trucks, and toothed rail trucks.

 

Product Highlights

Distributed driving:
adopts a permanent magnet synchronous inverter speed regulation integrated machine (with an efficiency as high as 94%), equipped with a standard speed sensor to achieve closed loop precise control. The modular design supports free expansion of drive units. Each motor is independently equipped with multiple protections (overvoltage/undervoltage/overcurrent/
overload/phase loss/grounding/temperature) to ensure the safety and reliability of the system.
Closed loop precise control:
Always monitoring - Each motor is equipped with a standard resolver speed sensor to monitor the rotational speed and torque in real time.
Modular and flexible expansion:
Free combination - The drive unit supports on-demand addition or reduction (such as adding drive units when the slope increases), adapting to different loads and tunnel conditions.
Multiple independent protection mechanisms:
7 layers of protection - Each motor is independently equipped with overvoltage, undervoltage, overcurrent, overload, phase loss, grounding and over-temperature protection.
Energy-efficient energy recovery:
Braking feedback - Automatically triggers energy recovery when going downhill or decelerating, with a feedback efficiency 60% higher than that of induction motors.
Bus controller
It is equipped with independent multi-channel CAN bus interfaces, supporting ultra long distance communication and stable collaboration among multiple machines. It integrates the function of a data black box and is equipped with a standard Ethernet interface, enable big data collection. Equipped with a unique multi-machine torque balance control system, it operates more smoothly and safely under complex working conditions such as heavy loads and steep slopes of monorail hoists.

 

Two-wheel-drive dispatch vehicle

 

Application Cases

Solution


Photovoltaic Water Pump

Efficiently converts the DC power from the solar array into AC to drive the water pump, with MPPT maximum power point tracking, automatically adjusting to changes in sunlight, achieving automated pumping from sunrise to sunset.

Coal Mine

The drive and control are highly integrated, specially designed for auxiliary transportation in underground coal mines. It has an explosion-proof intrinsically safe design, smooth start and stop under heavy loads, can handle humid and dusty environments, has a compact structure, and improves system reliability and ease of maintenance.

Textile

For all the equipment used in spinning, weaving, and finishing processes, we achieve stepless speed adjustment and coordinated tension control, adapt to high temperature and humidity, improve production flexibility and fabric quality, and significantly reduce energy consumption and maintenance costs.

Stone Material

Designed for heavy-duty stone processing, it enables smooth speed control and constant torque output for saw and grinder spindles, handles dusty environments, improves cutting efficiency and surface finish, and reduces energy consumption and equipment impact.

Ceramic

Focus on optimizing the heavy-load startup and constant-torque load characteristics of the ball mill to achieve smooth speed regulation and energy-saving operation, reduce grinding media wear, improve grinding efficiency and material uniformity, and extend equipment life.

Fitness

Develop smart strength training equipment with high-precision resistance closed-loop control and real-time force feedback, offering a smooth and safe multi-mode workout experience. It's quiet, efficient, and perfect for compact home gyms.

New Energy Storage

Converts electrical energy into kinetic energy for high-speed storage, responds in milliseconds, suitable for grid frequency regulation, UPS, and high-power pulse scenarios, and is eco-friendly.

Special Equipment

Achieve a perfect match between the motor and load through precise speed control, optimize the production process, improve the efficiency of automated equipment, while also reducing energy consumption and mechanical impact, and extending the equipment's lifespan.